The time taken for a manufacturing process is essential for any company. Here at Richfields, we thoroughly determine the time required from the start of our plastic injection molding to its completion to estimate when the product can be made available and delivered to our clients. The lead time for injection molding varies on several factors, including mold design and complexity, which makes it challenging to predict a specific duration for a project.
To give a better idea to our customers, this blog explores the lead time for plastic injection mold projects. Read on to learn more.
To further elaborate, lead time is a critical aspect of the manufacturing industry that requires careful planning and management. It’s part of the supply chain that determines how long it takes for a product to be manufactured, assembled, and delivered to the customer.
We at Richfields use various tools and techniques to calculate lead time, such as statistical analysis, historical data, and software systems to determine the average time it takes to finish each step of the manufacturing process, pinpoint potential bottlenecks and adjust the schedule accordingly.
To guarantee efficient plastic injection mold production, specific steps must be followed from start to finish:
In some cases, the lead times for plastic injection mold projects used to be as long as 36 weeks, or 8 months. Luckily, the technological advances and machinery in China injection molding have resulted in a decrease in lead times from what they used to be.
The lead time for plastic injection molding usually depends on the size, complexity, and customer standards. For instance, a low-production project with 500 samples, a cooling mechanism, and ejection pins usually lasts for around 4 weeks.
However, for a large-scale project with complex shapes, such as multiple cavities or intricate designs, the lead time can take anywhere from 2-6 months. The volume of parts required for such can range from 100,000 to 1,000,000 and may require multiple cooling mechanisms, ejection components, and slide cams.
Aside from that, the lead time can also be affected by several factors, including the feeding system type for molten materials, like multiple nozzles, high surface finish, and high-tolerance standards. Including imported components or special parts can also contribute to the lead time.
Reducing lead time for plastic injection mold production involves considering a variety of factors such as:
Designing a part that is optimized for the manufacturing process, and that takes into account the capabilities and limitations of the injection molding machine, is extremely important.
This is also important, as choosing a material that’s easy to mold, has great flow properties, and is readily available can help decrease the lead time.
This helps to produce molds more quickly and with greater precision. On the other hand, a production facility with enough resources and equipment can manufacture molds more efficiently.
Clear communication between the manufacturer and the customer is a must, especially during the early stages of plastic injection molding, to guarantee they are on the same page.
Finally, the manufacturer should continuously review and enhance their processes by pinpointing bottlenecks and implementing changes to address them. By considering these elements and creating continuous improvements, they can help decrease the time required to produce injection molds for the customer.
In conclusion, there are multiple areas that allow manufacturers to reduce lead time by working together to make the whole production more efficient. As a customer, knowing the lead time for plastic injection mold projects gives you a better idea of what to expect as time goes on.
Interested in plastic injection molding in China for your product? Contact Richfields today, and our team will be in touch with you. We are recognized as one of the best plastic mold makers, and offer high-quality and affordable injection molding products and services.
You may also learn more about plastic injection molding by reading our blogs here.